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Showing posts with label ASTM Alloy Steel. Show all posts
Showing posts with label ASTM Alloy Steel. Show all posts

Chemical composition, mechanical properties of A890 grade 5A

A890 5A is a casting specification for duplex stainless steel. The A890 specification covers various grades of duplex stainless steel castings for use in corrosive environments and applications requiring high strength. 
Equivalent grades of A890 5A
ASTM: A890 5A
ASME: SA890 5A
25Cr-7Ni-Mo-N
ACI: CE3MN
AISI: 2507
SAF2507
UNS - Cast: J93404
UNS - Wrought: S32750

Chemical Composition:
The chemical composition of A890 5A typically includes the following elements:

Carbon (C): 0.03% maximum
Silicon (Si): 1.00% maximum
Manganese (Mn): 1.50% maximum
Phosphorus (P): 0.04% maximum
Sulfur (S): 0.03% maximum
Chromium (Cr): 24.0-26.0%
Nickel (Ni): 4.5-6.5%
Molybdenum (Mo): 2.0-3.0%
Nitrogen (N): 0.20-0.35%
Copper (Cu): 0.50% maximum

Mechanical Properties:
The mechanical properties of A890 5A are dependent on factors such as heat treatment and casting process. The following values are typical for A890 5A in the annealed condition:

Tensile Strength: 725-850 MPa (105-123 ksi)
Yield Strength: 485-550 MPa (70-80 ksi)
Elongation: 20% minimum
Hardness: 290 maximum (HBW or Brinell hardness)

Key features of A890 grade 5A

Superb resistance to stress corrosion cracking (sometimes referred to as SCC) in chloride-bearing environments.
Excellent resistance to crevice corrosion and pitting.
High resistance to general corrosion.
Good weldability
Physical properties which offer advantages in terms of design.
High resistance to erosion corrosion and corrosion fatigue.
Very high mechanical strength.

ASTM A387 Grade 11: Chemical Composition, Properties, Equivalent grades

Introduction

The ASTM A387 specification is the Standard Specification for Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum intended primarily for use in welded boilers and pressure vessels designed for elevated temperature service.

Chrome Molybdenum steel plate, also known as Chrome Moly, is a versatile material widely used in various industries, including the oil and gas industry, nuclear industry, and fossil fuel power stations. The addition of molybdenum in the alloy composition enhances its strength and enables it to withstand higher working temperatures, while the presence of chromium enhances its corrosion resistance and resistance to oxidation.

The superior temperature tensile strength and anti-corrosive properties of Chrome Moly make it an ideal choice for applications involving saltwater exposure.

Equivalent steel grades

ASTM A387 Grade 11 equivalent steel grades:

Country

USA

USA

European

UK (British Standard)

Standards

ASTM

ASME

EN 10028

BS

Grade

A387 Grade 11

SA387 Grade 11

13CrMoSi5-5

621B

Chemical Composition

The chemical composition of AISI A387 grade 11 alloy steel is as follows:

Element Content (%)

Iron, Fe 96.16-97.6

Chromium, Cr 1.0-1.50

Silicon, Si 0.50-0.80

Manganese, Mn 0.40-0.65

Molybdenum, Mo 0.45-0.65

Carbon, C 0.050-0.17

Phosphorous, P 0.035

Sulfur, S 0.035

Mechanical Properties

The mechanical properties of AISI A387 grade 11 alloy steel are as follows:

Tensile strength 515-690 Mpa/ 74700-100000 psi.

Yield strength 310 Mpa/ 45000 psi.

Rupture strength (@575 °C, time 3.60e+8 sec/1070 °F, time 100000 hour) 37.0 - 48.0 Mpa/ 5370 - 6960 psi

Elastic modulus 190-210 Gpa/ 27557-30458 ksi.

Poisson's ratio 0.27-0.30.

Elongation at break (In 50 mm) 22.00%.

Applications

ASTM A387 Grade 11 steel is characterised by good weldability. ASTM A387 Grade 11 steel is used for manufacturing boilers, pressure vessels and pipes for the transportation of hot liquids. ASTM A387 Grade 11 steel also offer good properties at high and low temperatures. ASTM A387 Grade 11 steel is always supplied in the normalised and tempered condition.

What is ASTM SA 193 grade B16?

What is SA 193 B16?

SA 193 B16 is a specification for high-temperature bolting materials, specifically alloy steel bolting materials, published by the American Society of Mechanical Engineers (ASME).

SA 193 B16 is made from chromium-molybdenum-vanadium alloy steel and is commonly used in applications that require high strength and resistance to corrosion, oxidation, and high temperatures.

SA 193 B16 stud bolts are often used in industries such as oil and gas, petrochemical, and power generation. They are used in applications such as pipeline flanges, valve bodies, pressure vessels, boilers, turbines, heat exchangers, reactors, and compressors.

The ASTM A193 specification, which SA 193 B16 is a part of, outlines the chemical composition, mechanical properties, and testing requirements for high-temperature bolting materials. This helps to ensure that the materials used in critical applications meet a certain level of quality and reliability.

SA 193 B16 mechanical properties, chemical composition, applications

SA 193 B16 is a chromium-molybdenum-vanadium alloy steel used in high-temperature and high-pressure applications such as pressure vessels, boilers, and flanges. The following are the mechanical properties and chemical composition of SA 193 B16:

Mechanical Properties:

  • Tensile strength: 125 ksi (860 MPa) minimum
  • Yield strength: 105 ksi (720 MPa) minimum
  • Elongation: 16% minimum
  • Reduction of area: 50% minimum
  • Hardness: 35 HRC maximum

Chemical Composition:

  • Carbon: 0.36% - 0.47%
  • Manganese: 0.45% - 0.70%
  • Phosphorus: 0.035% maximum
  • Sulfur: 0.040% maximum
  • Silicon: 0.15% - 0.35%
  • Chromium: 0.80% - 1.15%
  • Molybdenum: 0.15% - 0.25%
  • Vanadium: 0.10% - 0.20%

Temperature Range

ASTM a193 grade b16 bolt temperature range is between -20ºF (-30ºC) to +1100ºF (+593ºC).

Thermal Expansion Coefficient

Co-efficient of thermal expansion for ASTM a193 grade b16 bolting is approximately 7.5 x 10^6.

Applications: SA 193 B16 stud bolts are commonly used in industries such as oil and gas, petrochemical, and power generation. They are used in applications that require high strength and resistance to corrosion, oxidation, and high temperatures. Some common applications of SA 193 B16 include:

  • Pipeline flanges
  • Valve bodies
  • Pressure vessels
  • Boilers
  • Turbines
  • Heat exchangers
  • Reactors
  • Compressors

It is important to ensure that any SA 193 B16 stud bolts being used meet the ASTM A193 specification and are installed and tightened according to the manufacturer's recommended torque specifications to ensure their performance and reliability.

 

ASTM A990: Standard Specification for Duplex Stainless Steel Castings

ASTM A990 is a standard specification for duplex stainless steel castings used in pressure-containing applications such as valves, flanges, and fittings. This standard covers five different grades of duplex stainless steel castings, each with unique properties and characteristics.

The five grades covered by ASTM A990 include CD3MN, CD4MCu, CD4MCuN, CE3MN, and CE8MN. CD3MN is a duplex stainless steel with a high chromium content and moderate amounts of nickel, molybdenum, and nitrogen. It offers good corrosion resistance in various environments, including seawater, and is often used in valves, pumps, and other pressure-containing components.

CD4MCu is a duplex stainless steel with higher levels of chromium, molybdenum, and copper than CD3MN. It has excellent resistance to pitting and crevice corrosion and is commonly used in marine and chemical processing applications.

CD4MCuN is a modified version of CD4MCu that also contains nitrogen for improved corrosion resistance. This grade is well-suited for applications in harsh environments, such as offshore oil and gas production.

CE3MN is a duplex stainless steel with a high nitrogen content and low nickel content. It offers good resistance to corrosion and stress corrosion cracking in chloride-containing environments and is often used in chemical processing and pulp and paper production.

CE8MN is a duplex stainless steel with higher levels of nitrogen and molybdenum than CE3MN. It has excellent resistance to pitting and crevice corrosion and is often used in seawater applications.

The mechanical properties of the duplex stainless steel castings specified in ASTM A990 depend on the grade and the heat treatment process. The minimum tensile strength and yield strength requirements for each grade are specified in the standard, as well as the maximum hardness values.

ASTM A990 also specifies the chemical composition and testing requirements for each grade of duplex stainless steel castings. The chemical composition requirements ensure that the castings meet the specified corrosion resistance and mechanical properties, while the testing requirements ensure that the castings meet the quality standards set forth in the specification.

In conclusion, ASTM A990 is an important standard specification for duplex stainless steel castings used in pressure-containing applications. Understanding the different grades and their properties can help engineers and designers select the appropriate material for their specific application. By following the requirements set forth in ASTM A990, manufacturers can ensure that their duplex stainless steel castings meet the necessary quality and performance standards

 

Composition, Properties, and Applications of A240 type TP410

ASTM A240/A240M is a standard specification for chromium and chromium-nickel stainless steel plate, sheet, and strip for pressure vessels and for general applications.

The most commonly used grades are the austenitic grades such as 304, 304L, 316, and 316L, which have a high content of chromium and nickel and offer good corrosion resistance, high strength, and good formability. Other grades include ferritic and martensitic grades such as 409, 410, 430, and 440C, which offer good resistance to high-temperature and corrosive environments.

A240-TP410 is a martensitic stainless steel alloy that is commonly used in applications where high strength, hardness, and corrosion resistance are required. This alloy is also known as UNS S41000, which is its standard designation according to the Unified Numbering System (UNS).

Equivalent grades

TP410 is a martensitic stainless steel that is equivalent to several other grades of stainless steel, including:

  • AISI 410
  • UNS S41000
  • EN 1.4006
  • JIS SUS410
  • GB/T 10Cr13

Composition: 

The primary alloying element in TP410 is chromium, which is present in concentrations of 11.5% to 13.5%. Carbon is also a significant component, with concentrations ranging from 0.08% to 0.15%. Other alloying elements present in smaller amounts include manganese, silicon, phosphorus, sulfur, and nickel. This composition gives TP410 its characteristic high strength, hardness, and corrosion resistance.

Properties: 

TP410 is known for its high mechanical properties, including excellent tensile and yield strength. It has a high hardness, which makes it resistant to wear and abrasion. TP410 also exhibits good corrosion resistance in mildly corrosive environments, although it is not as corrosion-resistant as some other stainless steel alloys, such as austenitic grades.

Mechanical properties

The mechanical properties of TP410 depend on various factors such as the heat treatment, manufacturing process, and other conditions.

Typically, TP410 has a tensile strength of 480 MPa (70 ksi) and a yield strength of 275 MPa (40 ksi). The elongation at break is usually around 20% and the hardness ranges from 170 to 255 HBW (Brinell Hardness).

In terms of impact toughness, TP410 exhibits moderate to high impact strength. The Charpy V-notch impact toughness is usually around 35 Joules (25 ft-lb) at room temperature. However, the impact toughness can vary depending on the temperature and the heat treatment conditions.

It is important to note that the mechanical properties of TP410 can be improved through appropriate heat treatment, such as quenching and tempering. This can result in higher strength and hardness, as well as improved toughness.

Applications: 

TP410 is commonly used in applications such as pumps, valves, and other equipment that operate in corrosive environments, such as those found in the chemical and petrochemical industries. It is also used in the construction of heat exchangers, reactors, and other process equipment.

In addition, TP410 is often used in the manufacturing of surgical and dental instruments, as well as in the production of blades and other cutting tools. Its high strength and hardness make it an ideal material for these types of applications.

Conclusion: 

TP410 is a widely used martensitic stainless steel alloy that offers high strength, hardness, and corrosion resistance. Its composition and properties make it ideal for a range of applications, particularly those in corrosive environments. While it may not be as corrosion-resistant as some other stainless steel alloys, its high strength and hardness make it a popular choice for many industrial and manufacturing applications.

 

Properties of Alloy 800H/800HT

Nickel-Iron-Chromium Alloys are Designed to Resist Oxidation and Carburization with Higher Creep and Stress Rupture Properties than Alloy 800 (UNS N08800).

General Properties

Alloys 800H (UNS N08810) and 800HT (UNS N08811) are dual-certifiable Nickel-Iron-Chromium materials that resist oxidation, carburization, and other high-temperature corrosion. The chemical composition of the two alloys is identical to Alloy 800 (UNS N08800), with the exception of the higher level of carbon present in both grades— (0.05–0.10%) in alloy 800H, and (0.06–0.10%) in alloy 800HT. Alloy 800HT also has an addition of up to 1.0 % aluminum and titanium. In addition to the chemistry restrictions, both alloys receive a high-temperature annealing treatment that produces an average grain size of ASTM 5 or coarser. The restricted chemical compositions, combined with the high-temperature anneal, assure these materials have greater creep and rupture strength when compared to Alloy 800.

Alloy 800H has good creep-rupture properties at temperatures above 1100°F (600°C). It remains ductile during long-term use at temperatures below 1290°F (700°C) due to a maximum titanium and aluminum content of 0.7%. Alloy 800 with a standard anneal is recommended for service below 1100°F (600°C). Alloy 800H resists reducing, oxidizing and nitriding atmospheres, as well as, atmospheres that alternate between reducing and oxidizing. The alloy remains stable in long-term high-temperature service.

Alloy 800HT has excellent creep strength at temperatures above 1290°F (700°C). If the application involves frequent temperature excursions under 1290°F (700°C) or parts of are permanently exposed to a temperature below 1290°F (700°C), Alloy 800H should be utilized. The high temperature resistance of Alloy 800HT is comparable to Alloy 800H. It also remains stable in long term high temperature service.

Alloys 800H and 800HT are easily welded and processed by standard shop fabrication practices.



Applications

  • Chemical and Petrochemical Processing—process equipment for the production of ethylene, ethylene dichloride, acetic anhydride, ketene, nitric acid and oxy-alcohol
  • Petroleum Refining—steam/hydrocarbon reformers and hydrodealkylation units
  • Power Generation—steam super-heaters and high temperature heat exchangers in gas-cooled nuclear reactors, heat exchangers and piping systems in coal-fired power plants
  • Thermal Processing Fixtures—radiant tubes, muffles, retorts and fixtures for heat-treating furnaces

Standards

ASTM..................B 409

ASME..................SB 409

AMS ...................5871

 

Chemical Analysis

Weight % (all values are maximum unless a range is otherwise indicated)

Element

800H

800HT

Nickel

30.0 min.-35.0 max.

30.0 min.-35.0 max.

Chromium

19.0 min.-23.0 max.

19.0 min.-23.0 max.

Iron

39.5

39.5

Carbon

0.05 min.-0.10 max.

0.06 min.-0.10 max.

Manganese

1.50

1.50

Phosphorus

0.045

0.045

Sulfur

0.015

0.015

Silicon

1.0

1.0

Aluminum

0.15 min.-0.60 max.

0.25 min.-0.60 max.

Titanium

0.15 min.-0.60 max.

0.25 min.-0.60 max.

Aluminum & Titanium

0.30 min.-1.20 max.

0.85 min.-1.20 max.

 

Physical Properties

Density

0.287 lbs/in3

7.94 g/cm3

Specific Heat

0.11 BTU/lb-°F (32-212°F)

460 J/kg-°K (0-100°C)

Modulus of Elasticity

28.5 x 106 psi

196.5 Gpa

Thermal Conductivity 212°F (100°C)

10.6 BTU/hr/ft2/ft/°F

18.3 W/m-°K

Melting Range

2475 – 2525°F

1357 – 1385°C

Electrical Resistivity

59.5 Microhm-in at 68°C

99 Microhm-cm at 20°C

Mean Coefficient of Thermal Expansion
Temperature Range

°F

°C

in/in/°F

cm/cm°C

200

93

7.9 x 10-6

14.4 x 10-6

400

204

8.8 x 10-6

15.9 x 10-6

600

316

9.0 x 10-6

16.2 x 10-6

800

427

9.2 x 10-6

16.5 x 10-6

1000

538

9.4 x 10-6

16.8 x 10-6

1200

649

9.6 x 10-6

17.1 x 10-6

1400

760

9.9 x 10-6

17.5 x 10-6

1600

871

10.2 x 10-6

18.0 x 10-6

 

Mechanical Properties

Typicals Values at 70°F (21°C)

Yield Strength
0.2% Offset

Ultimate Tensile
Strength

Elongation
in 2 in.

Hardness

psi (min.)

(MPa)

psi (min.)

(MPa)

% (min.)

(max.)

29,000

200

77,000

531

52

126 Brinell

Creep and Rupture Properties

The tight chemistry control and solution annealing heat treatment were designed to provide optimum creep and rupture properties for Alloys 800H and 800HT. The following charts detail the outstanding creep and rupture properties of these alloys.

Representative Rupture-Strength Values for Alloys 800H/800HT

Temperature

10,000 h

30,000 h

50,000 h

100,000 h

°F

°C

ksi

MPa

ksi

MPa

ksi

MPa

ksi

MPa

1200

650

17.5

121

15.0

103

14.0

97

13.0

90

1300

705

11.0

76

9.5

66

8.8

61

8.0

55

1400

760

7.3

50

6.3

43

5.8

40

5.3

37

1500

815

5.2

36

4.4

30

4.1

28

3.7

26

1600

870

3.5

24

3.0

21

2.8

19

2.5

17

1700

925

1.9

13

1.6

11

1.4

10

1.2

8.3

1800

980

1.2

8.3

1.0

6.9

0.9

6.2

0.8

5.5

 

Oxidation Resistance

The combination of the high nickel and chromium content in alloys 800H and 800HT provides excellent oxidation resistance properties to both alloys. The results of cyclic oxidation tests at both 1800°F (980°C) and 2000°F (1095°C) are shown below.

Corrosion Resistance

The high nickel and chromium content of Alloys 800H and 800HT generally means they will have very similar aqueous corrosion resistance. The alloys have corrosion resistance that is comparable to 304 when used in nitric and organic acid service. The alloys should not be used in sulfuric acid service. They are subject to chromium carbide precipitation if in service for prolonged exposure in the 1000-1400°F (538-760°C) temperature range.

Since Alloys 800H and 800HT were developed primarily for hightemperature strength, corrosive environments to which these grades are exposed normally involve high temperature reactions such as oxidation and carburization.

Fabrication Data

Alloys 800H and 800HT can be easily welded and processed by standard shop fabrication practices. However, because of the high strength of the alloys, they require higher powered process equipment than standard austenitic stainless steels.

Hot Forming

The hot-working temperature range for Alloy 800H and 800HT is 1740–2190°F (950–1200°C) if deformation is 5 percent or greater. If the degree of hot deformation is less than 5 percent a hot working temperature range between 1560–1920°F (850–1050°C) is recommended. If the hot working metal temperature falls below the minimum working temperature, the piece must be re-heated. The alloys should be water quenched or rapid air cooled through the temperature range of 1000–1400°F (540–760°C). Alloys 800H and 800HT require solution annealing after hot working to ensure optimal creep resistance and properties.

Cold Forming

The alloys should be in the annealed condition prior to cold forming. Work hardening rates are higher than the austenitic stainless steels. This should be taken into account when selecting process equipment. An intermediate heat treatment may be necessary with a high degree of cold working or with more than 10 percent deformation.

Welding

Alloys 800H and 800HT can be readily welded by most standard processes including GTAW (TIG), PLASMA, GMAW (MIG/MAG), and SMAW (MMA). The material should be in the solution annealed condition, and free from grease, markings or scale. A post-weld heat treatment is not necessary. Brushing with a stainless steel wire brush after welding will remove the heat tint and produce a surface area that does not require additional pickling.

Machining

Alloys 800H and 800HT should preferably be machined in the annealed condition. Since the alloys are prone to work–hardening, only low cutting speeds should be used and the cutting tool should be engaged at all times. Adequate cut depth is necessary to assure avoiding contact with the previously formed work-hardened zone.

NOTE: The information and data in this product data sheet are accurate to the best of our knowledge and belief, but are intended for informational purposes only, and may be revised at any time without notice. Applications suggested for the materials are described only to help readers make their own evaluations and decisions, and are neither guarantees nor to be construed as express or implied warranties of suitability for these or other applications.

Source: https://www.sandmeyersteel.com/images/Alloy800H-800HT-APR2013.pdf

 
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